lndustrial Charger(DC UPS)

12-pulse uXcelPremium® Battery Charger

The EverExceed uXcelPremium® industrial battery charger is the flagship charger of EverExceed Industrial Power solutions. It integrates proven design topology with the latest advanced digital control technology to control the 12-pulse thyristor bridge rectifier and provide the most reliable and trouble-free performances in any electrical and industrial environments. EverExceed uXcel® range rectifier chargers can continuously protect your critical DC power industrial equipments and operations from the damage of power failures and interruptions, with its high reliability and superior performance.


  • lead time:

    Normally 4~6 weeks
  • brand:

    EverExceed
  • Nominal DC voltage(Output):

    24/48/110/125/220/240/400V
  • Nominal DC current(output):

    10-1500A
  • Input AC voltage:

    Single phase 1×230V(220,240)/Three phase 3×400V(380,415)other input voltage can be customized
  • Battery type:

    Lead acid batteries, nickle cadmium batteries, lithium batteries
  • Communication:

    RS232/RS485 Modbus, TCP/IP Ethernet (optional)
  • OEM/ODM Service:

    Yes, customized service available
  • Certificates:

    CE, EN61000, IEC60146
  • Features
  • TECHNICAL DATA
  • SUCCESSFUL CASES
  • Download
  • Factory
  • Video
  • FAQ





EverExceed | A global leading manufacturer of customized AC/DC power solution;


Comprehensive Industrial Chargers for Diversified DC Power Solution


We can customize More flexible, More reliable, More stable industrial battery chargers for lead acid batteries, nickel cadmium batteries and lithium batteries.






Technical features



 

Large LCD display

Leading Technology

                      High Reliability and High MTBF 
User friendly operation with large LCD display, optional touch screen with the choices of 8 languages ensure easy maintenance and operation. Smart communication and remote monitoring.
The embedded micro-computer controller processes signals 10 times faster than standard analog methods.
Fully automatic battery management with "four remote"
functions meeting requirements of untended duty control.




Isolation transformer

Flexible maintenance and Reduced MTTR

                           Long design life up to 20+years
Filter more than 3 harmonics in the power grid interference to the system equipment, while strengthening the operation security of the system.

The design make it easy for front-access to all vital modules modules of the charger

Versatile constant voltage and constant current charging modes

Smart communication and Remote Monitoring through isolated RS232, RS485, Ethernet. Full data logging.


 System design life up to 20+ years in continuous operation under the condition of appropriate maintenance.


Flexibly customized
Ruggedized solutions
Complete power protection solutions

Power solutions to perfectly meet the specific requirements of customer’s industrial applications.

To withstand harsh environments,extreme temperatures, humidity, dust and vibrations etc. Up to IP55 protection.
Including switchgear,DC distribution, monitoring suite.





Application:


The EverExceed uXcel Premium Rectifier Charger range suits all DC applications requiring a large battery back-up:

Power transmission and distribution; Continuous process industries; Oil and Gas and petrochemical industries; Transportation (rail, metro, tramway)

                                                                                                                                                 


                


Our partners


    

                                                                                                                                                                                                          






INPUT
AC voltage
3×400V(380,415)
Three phase
Input voltage tolerance
±10%
Input wiring 
3 Phase 3 Wirse or 3 Phase 4 Wires
Input frequecny 
50Hz(60Hz)
Input frequecny tolerance
±5%
Input protection
Thermic Magnetic Overcurrent protection via MCCB
Input power factor
>0.9
Input THDi
10%~15%




OPTIONS
Rectifier
Other input voltage
Blocking diode
Surge and Lightning protections
Voltage ripple filter
Battery circuit protection box
Bettery
Battery reversed polarity detection
Battery low-voltage disconnection contactor (LVD)
Battery room temperature sensor
Battery cabinet / rack
Battery monitoring system
Parallel configurations
System
Dropping diodes/DC-DC converter
Earth fault monitoring
Internal cabinet lighting
Anti-condensation heater
Output breaker
Front-panel analog meters/digtal meters
DC distribution
Temparature compensation
AC high and AC low alarm/protection
DC high and DC low alarm/protection
AC fault alarm
LED test function
Other frame colour
Mechanical
Up to IP55 external
Plate thickness
Gaivanized sheet
Front access maintenance
Top cable entey
Specified cabinet identification(tag,nameplate)
Communication
Modbus TCP/IP
DNP3.0 protocol
Volt-free contacts
Transducers 4-20mA











OUTPUT

Nominal DC voltage
24/48/110/125/220/240/400
Output voltage range
0-1.5×nominal voltage (adjustable)
Nominal DC current
10-1500A
Output current range
0-1.1×nominal current(adjustable)
Voltage stability
±1% in float mode, input within tolerance
Voltage ripple
1% RMS(with battery connected)
Current Limitation
Battery current limitation can be adjusted
Filtering
L-C Filter
Output Protection
Short Circuit, NH Fuse and Overvoltage protection



BATTERY

Type
Lead acid or nickel cadmium,
vented or recombination and Lithium battery




COMMUNICATION
Communication
RS232, Modbus RTU



GENERAL DATA
Operating temperature
0 to 50 °C
Storage temperature
-20 to +70 °C
Relative humidity
< 95 % non condensing
Operating altitude
1000 m max without derating
Cooling
Fan cooling or Natural cooling according to rating
Efficiency
90% according to rating
External protection
IP20
Noise
(at 1m in front of the unit)
55 – 65 dB according to rating
Cabinet color
RAL 7035
Dimensions
Varying according to ratings & options



STANDARDS
IEC60146-1-1:2009
Semiconductor converters -
Specification of basic requirements

IEC62040-1:2008+AMD1:2013
Uninterruptible power systems (UPS)
- Part 1-2: General and safety requirements
 for UPS in restricted access locations

IEC62040-2:2006
Uninterruptible power systems (UPS) – Part 2:
Electromagnetic compatibility (EMC) requirements
IEC61439-1:2011
Low voltage switchgear and controlgear assemblies -
Part 1: General rules

IEC60529:1989+

AMD1:1999

Degrees of protection provided by enclosures (IP Code)
IEC60076-11:2004
Power transformers – Part 11: Dry type transformers




European Directives
Low voltage directive: 2006/95/EC and 2014/35/EU
EMC directive: 2004/108/EC and 2014/30/EU
CE Mark









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  • EverExceed uXcel premium series Charger Catalog V2.0.pdf


1. What is a 12-pulse industrial battery charger?

A 12-pulse charger is anadvanced rectifier-based charging systemdesigned to improve power quality and efficiency. It uses a12-pulse rectificationprocess to reduce harmonic distortion and enhance overall performance, making it ideal forindustrial applications with strict power quality requirements.

2.How do I maintain a 12-pulse charger for optimal performance?

  • Regularly inspectconnections and cables for wear.
  • Ensure adequate ventilationto prevent overheating.
  • Monitor voltage & current readingsto detect anomalies early.

3. What types of batteries are compatible with a 12-pulse industrial charger?

EverExceed 12-pulse industrial chargers are compatible with:

  • Lead-acid batteries(VRLA, AGM, GEL, Flooded)
  • Nickel-cadmium (NiCd) batteries
    The charger can be configured fordifferent voltage levels and charging profilesto match battery specifications.

4. What industries typically use 12-pulse industrial battery chargers?

These chargers are ideal for:

  • Power plants & substations– where harmonic reduction is critical.
  • Oil & gas industries– ensures stable backup power in harsh environments.
  • Railway & metro systems– supports critical DC power applications.
  • Industrial automation & manufacturing– reliable charging for backup power systems.

5. How does a 12-pulse charger reduce harmonics?

It uses atransformer with two secondary windingsthat create a phase shift, effectively canceling out harmonic currents that would otherwise return to the power grid. This reduces total harmonic distortion (THD) and improves electrical system efficiency.


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