lndustrial Charger(DC UPS)

uXcel® Thyristor Controlled Industrial Battery Charger

The EverExceed uXcel® range industrial battery charger is the flagship charger of EverExceed Industrial Power solutions. It integrates proven design topology with the latest advanced digital control technology to control the thyristor bridge rectifier and provides the most reliable and trouble-free performance in any electrical and industrial environments.




  • lead time:

    Normally 4~6 weeks
  • brand:

    EverExceed
  • Nominal DC voltage(Output):

    24/48/110/125/220/240/400V
  • Nominal DC current(output):

    10-1500A
  • Input AC voltage:

    Single phase 1×230V(220,240)/Three phase 3×400V(380,415)other input voltage can be customized
  • Battery type:

    Lead acid batteries, nickle cadmium batteries, lithium batteries
  • Communication:

    RS232/RS485 Modbus, TCP/IP,DNP3.0(optional)
  • OEM/ODM Service:

    Yes, customized service available
  • Certificates:

    CE, EN61000, IEC60146
  • Features
  • TECHNICAL DATA
  • SUCCESSFUL CASES
  • Download
  • Factory
  • Video
  • FAQ


EverExceed| A global leading manufacturer of customized AC/DC power solution;


Comprehensive Industrial Chargers for Diversified DC Power Solution


We can customize More flexible, More reliable, More stable industrial battery chargers for lead acid batteries, nickel cadmium batteries and lithium batteries.







Technical features





 

Large LCD display

Leading Technology

                      High Reliability and High MTBF 


User friendly operation with large LCD display, optional touch screen with the choices of 8 languages ensure easy maintenance and operation. Smart communication and Remote Monitoring.


The embedded micro-computer controller processes signals 10 times faster than standard analog methods.
Fully automatic battery management with "four remote"
functions meeting requirements of untended duty control.



Isolation transformer

Flexible maintenance and Reduced MTTR

                      Long design life up to 20+years
Filter more than 3 harmonics in the power grid interference to the system equipment, while strengthening the operation security of the system.

The design make it easy for front-access to all vital modules modules of the charger

Versatile constant voltage and constant current charging modes

Smart communication and Remote Monitoring through isolated RS232, RS485, Ethernet. Full data logging.

System design life up to 20+ years in continuous operation under the condition of appropriate maintenance.



Flexibly customized
Ruggedized solutions
Complete power protection solutions

Power solutions to perfectly meet the specific requirements of customer’s industrial applications.

To withstand harsh environments,extreme temperatures, humidity, dust and vibrations etc. Up to IP54 protection.
Including switchgear, DC distribution, monitoring suite.


Applications for DC Power Solution:




The EverExceed uXcel®Rectifier-Charger range suits all DC applications requiring a large battery back-up:

Power transmission and distribution;  Continuous process industries;  Oil and Gas and petrochemical industries;  Transportation (Rail, metro,tramway).



Our partners





INPUT
AC voltage
·Single phase 1×230V(220,240)
·Three phase 3×400V(380,415)
Input voltage tolerance ±10%
Input Wiring 3 Phase 3 Wirse or 3 Phase 4 Wires
Input frequecny 50Hz(60Hz)
Input frequecny tolerance ±5%
Input Protection Thermic Magnetic Overcurrent protection via MCCB



OPTIONS
Rectifier Other input voltage(1×110 to 3×690VAC)
Harmonic filter for THDi≈12%
Blocking diode
Surge and Lightning protections
Voltage ripple filter
Bettery Battery circuit protection box
Battery reversed polarity detection
Battery low-voltage disconnection contactor (LVD)
Battery room temperature sensor
Battery cabinet / rack
Battery monitoring system
System Parallel configurations
Dropping diodes/DC-DC converter
Earth fault monitoring
Internal cabinet lighting
Anti-condensation heater
Output breaker
Front-panel analog meters/digtal meters
DC distribution
Temparature compensation
AC high and AC low alarm/protection
DC high and DC low alarm/protection
AC fault alarm
LED test function
Mechanical Other frame colour
Up to IP55 external
Plate thickness
Specified cabinet identification (tag, nameplate)
Communication Modbus TCP/IP
modbus RTU(RS485)
DNP3.0 protocol
Volt-free contacts
Transducers 4-20mA
Remote monitoring


OUTPUT
Nominal DC voltage 24/48/110/125/220/240/400
Output voltage range 0-1.5×nominal voltage (adjustable)
Nominal DC current 10-1500A
Output current range 0-1.1×nominal current(adjustable)
Voltage stability ±1% in float mode, input within tolerance
Voltage ripple 1% RMS(with battery connected)
Current Limitation Battery current limitation can be adjusted
Filtering  L-C Filter
Output Protection Short Circuit, NH Fuse and Overvoltage protection


BATTERY
Type Lead acid or nickel cadmium,
vented or recombination and Lithium battery


COMMUNICATION
Communication RS232, Modbus RTU


GENERAL DATA
Operating temperature 0 to 50 °C
Storage temperature -20 to +70 °C
Relative humidity < 95 % non condensing
Operating altitude 1000 m max without derating
Cooling Fan cooling or Natural cooling according to rating
Efficiency 90% according to rating
External protection IP20
Noise
(at 1m in front of the unit)
55 – 65 dB according to rating
Cabinet color RAL 7035
Dimensions Varying according to ratings & options

STANDARDS 
IEC60146-1-1:2009

Semiconductor converters -
Specification of basic requirements

IEC62040-1:2008+AMD1:2013
Uninterruptible power systems (UPS)
- Part 1-2: General and safety requirements
 for UPS in restricted access locations
IEC62040-2:2006
Uninterruptible power systems (UPS) – Part 2:
Electromagnetic compatibility (EMC) requirements
IEC61439-1:2011
Low voltage switchgear and controlgear assemblies -
Part 1: General rules
IEC60529:1989+
AMD1:1999
Degrees of protection provided by enclosures (IP Code)
IEC60076-11:2004 Power transformers – Part 11: Dry type transformers


European Directives
Low voltage directive: 2006/95/EC and 2014/35/EU
EMC directive: 2004/108/EC and 2014/30/EU
CE Mark






  





      



                                                                                                                                                   








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  • EverExceed uXcel Series Charger Catalog V3.2.pdf

1. What safety features are included in EverExceed chargers?

Over-voltage, over-temperature, and short-circuit protection

Smart monitoring to prevent battery overcharging or deep discharge.


2.Can EverExceed chargers be used with different battery types

Yes. Our chargers supportlead-acid (VRLA, AGM, Gel, flooded) and nickel cadmiumbatteries, with selectable charging profiles


3.How do I choose the right industrial battery charger for my application?

Consider battery type, capacity, operating environment, and required backup time. Contact our team for a tailored recommendation.

4. Why is equalization charging necessary?

Batteries consist of multiple cells in series, and over time, capacity variations develop. Equalization charging helps balance all cells by temporarily raising the voltage, ensuring weaker cells receive sufficient charge.This prevents premature battery failure and maintains performance.

5. What is fast charging, and how does it work?

Fast charging compensates for internal resistanceby increasing the charger’s voltage, enabling the battery to absorb maximum current longer. This speeds up charging while minimizing energy loss due to heat.

6. How do I determine the correct charging voltage?

Always follow thebattery manufacturer’s recommendationsfor float and equalize/boost voltages. Incorrect settings can lead to undercharging (reducing capacity) or overcharging (shortening lifespan).

7. When should the charger switch between float and equalize modes?

Different control methods are available:

  • Manual switch:Simple but high risk of forgetting to return to float mode.
  • Timer-based (manual or automatic):Useful but may not match actual battery needs.
  • Battery-based automatic control:The best method, as it adjusts charge termination based on battery conditions.


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