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Charge and discharge theory and calculation method design of lithium battery
13 May 2023
1 .1 State Of Charge ( state-of-charge; S OC)

Soc can be defined as the state of available electrical energy in the battery, usually expressed as a percentage. Because the available electric energy varies with charging and discharging current, temperature, and aging phenomenon, the definition Of the State of Charge is also divided into two types: Absolute state-of-charge; ASOC) and Relative State-Of-Charge (relative state-o f-charge; RSOC). Usually, the range of relative charge states is 0% - 100%, as opposed to 100% when the battery is fully charged and 0% when it is fully discharged. The absolute state of charge is a reference value calculated from the designed fixed capacity value when the battery is manufactured. The absolute state of charge of a new, fully rechargeable battery is 100%; An aged battery, even if fully charged, will not reach 100% under different charging and discharging conditions. The figure below shows the relationship between voltage and battery capacity at different discharge rates. The higher the discharge rate, the lower the battery capacity. When the temperature is low, the battery capacity also decreases.




Figure. 1 . Relationship between voltage and capacity at different discharge rates and temperatures


1 .2 Max Charging Voltage
The maximum charging voltage is related to the battery's chemical composition and characteristics. The charging voltage of a ternary lithium-ion battery (NMC) is usually 4.2V and 4.35V, but the voltage value will vary depending on the cathode and anode mat trials.


1 .3 Fully Charged

A battery may be considered fully charged when the difference between the battery voltage and the maximum charge voltage is less than 100mV and the charge current is reduced to C/10. The conditions for full charging vary depending on battery characteristics.
The figure below shows the charging characteristics of a typical lithium-ion battery. When the battery voltage is equal to the maximum charge voltage and the charge current is reduced to C/10, the battery is considered fully charged.




Figure 2. Charging characteristic curve of lithium battery

1 .4 Minimum Discharge Voltage (Mini Discharging Voltage)

The lowest discharge voltage can be defined as the cut-off discharge voltage, usually the voltage for 0% charge. This voltage value is not a fixed value but varies with load, temperature, aging, or other.


1 .5 Fully Discharge
When the battery voltage is less than or equal to the minimum discharge voltage, it can be said to be fully discharged.


1 .6 Charge and Discharge R ate (C-Rate)
The charge/discharge rate is a representation of the charge/discharge current relative to the battery capacity. For example, if you discharge a battery at 1C for an hour, ideally the battery will discharge completely. Different charge and discharge rates will result in different available capacities. Generally, the higher the charge and discharge rate, the smaller the available capacity.

1 .7 Cycle Life
The number of cycles is the number of times a battery has been fully charged and discharged, which can be estimated from the actual discharge capacity and design capacity. Each time the cumulative discharge capacity is equal to the design capacity, the number of cycles is one. Usually after 500 charge and discharge cycles, the capacity of a fully charged battery will drop by 10% to 20%.

Figure 3. The relationship between the number of c cycles and the battery capacity


1 .8 Self-Discharge
The self-discharge of all batteries increases with temperature. Self-discharge is not a manufacturing flaw, but a characteristic of the battery itself. However, improper handling during manufacturing can also lead to an increase in self-discharge. In general, the rate of self-discharge doubles for every 10°C increase in battery temperature. The self-discharge rate of lithium-ion batteries is about 1~2% per month, while that of nickel batteries is 10~15% per month.

FIG. 4 Performance of self-discharge rate of lithium battery at different temperatures

2 . Introduction of battery coulometer

2 .1 Function introduction of the coulometer

Battery management can be considered as part of power management. In battery management, the coulometer is responsible for estimating the capacity of the battery. Its basic capabilities can monitor voltage, charge/discharge current, and battery temperature, and estimate the state of charge (SOC) of the battery and the full charge capacity (FCC) of the battery. There are two typical methods for estimating the SOC of a battery: the open-circuit voltage method (OCV) and the Coulomb method. The other method is the dynamic voltage algorithm designed by RICHTEK.

2 .2 Open circuit voltage method
With the open circuit voltage method of the coulometer, its implementation method is easy and can be obtained by the open circuit voltage corresponding to the state of charge by looking up the table. The assumed condition of the open circuit voltage is the battery terminal voltage when the battery rests for about more than 30 minutes.

The battery voltage curve will vary for different loads, temperatures, and battery aging conditions. Therefore, a fixed open-circuit voltmeter cannot fully represent the state of charge; The state of charge cannot be estimated simply by looking up the meter. In other words, if the state of charge is estimated only by looking up the table, the error will be large. The figure below shows that the same battery voltage is charged and discharged respectively, and the SOC obtained by the open-circuit voltage method varies greatly.


FIG. 5 . Battery voltage under charge and discharge conditions

As can be seen from the following figure, there is also a great difference in the state of charge under different loads during discharge. So basically, the open-circuit voltage method is only suitable for systems with low requirements for the accuracy of the state of charge, such as lead-acid batteries or uninterruptible power supplies used in automobiles.

To eliminate cumulative errors, there are three possible points in time during normal battery operation: end of charge (EOC), end of discharge (EOD), and Rest (Relax). The end-of-charge condition indicates that the battery is fully charged and the SOC should be 100%. The end-o f-charge condition indicates that the battery has been fully discharged and the state of charge (SOC) should be 0%. It can be an absolute voltage value or varies with the load. When it reaches a resting state, the battery is neither charged nor discharged and stays that way for a long time. If the user wants to use the rest state of the battery for coulomb measurement error correction, it must be equipped with an open-circuit voltmeter at this time. The figure below shows that the state of charge error can be corrected in the above state.


FIG. 6 . Battery voltages under different loads during discharge
2 .3 C oulomb m easurement method
The Coulomb method operates by connecting a detection resistor along the battery's charge/discharge path. The ADC measures the voltage across the detection resistor, which is converted to the current value at which the battery is being charged or discharged. A real-time counter (RTC) provides an integral of this current value against time to know how many coulombs have flowed through.


Figure 7. The basic working mode of Coulomb metrology


The coulomb measuring method can accurately calculate the real-time state of charge in the process of charging or discharging. Using the charge coulomb counter and discharge coulomb counter, the remaining capacity (RM) and full charge capacity (FCC) can be calculated. At the same time, the residual capacity (RM) and the fully charged capacity (FCC) can also be used to calculate the state of charge, namely (SOC = RM/FCC). In addition, it can also estimate the remaining time, such as power depletion (TTE) and full charge (TTF).



Figure 8 . C calculation f formula o f Coulomb measurement method
Two main factors cause the accuracy deviation of the Coulomb measurement method. The first is the accumulation of offset errors in electrical and ADC measurements. Although the measurement error is relatively small by the current technology, if there is no good method to eliminate it, the error will increase with time. The figure below shows that in practice if there is no correction over time, there is no upper limit to the cumulative error.


Figure 9 . Cumulative error of the Coulomb method
To eliminate cumulative errors, there are three possible points in time during normal battery operation: end of charge (EOC), end of discharge (EOD), and Rest (Relax). The end-of-charge condition indicates that the battery is fully charged and the SOC should be 100%. The end-o f-charge condition indicates that the battery has been fully discharged and the state of charge (SOC) should be 0%. It can be an absolute voltage value or varies with the load. When it reaches a resting state, the battery is neither charged nor discharged and stays that way for a long time. If the user wants to use the rest state of the battery for coulomb measurement error correction, it must be equipped with an open-circuit voltmeter at this time. The figure below shows that the state of charge error can be corrected in the above state.


FIG. 10. Conditions for eliminating the accumulated error of Coulomb measurement
The second major factor contributing to the accuracy deviation of Coulomb measurement is the full charge capacity (FCC) error, which is the difference between the value of the battery's design capacity and the battery's true full charge capacity. Full charge capacity (FCC) can be affected by temperature, aging, load, and other factors. Therefore, the relearning and compensation methods of full charging capacity are very important for Coulomb measurement. The following figure shows the tendency of charge state error when full charge capacity is overestimated and underestimated.



Figure 11. Error trend when full charge capacity is overestimated and underestimated
2 .4 Dynamic voltage algorithm coulometer
The dynamic voltage algorithm coulometer can calculate the state of charge of a lithium battery based solely on the battery voltage. This method is based on the difference between the battery voltage and the open circuit voltage of the battery to estimate the increasing or decreasing amount of the state of charge. The dynamic voltage information can effectively simulate the behavior of lithium batteries to determine SOC(%), but this method is not able to estimate the battery capacity (mAh).

It is calculated by using an iterative algorithm to calculate each increase or decrease in SOC based on the dynamic difference between the battery voltage and the open circuit voltage to estimate the SOC. In contrast to the Coulomb solution, the dynamic voltage algorithm coulometer does not accumulate errors over time and current. The Coulomb coulometer is often inaccurate in estimating the state of charge due to measurement errors and self-discharge of the battery. Even if the measurement error is very small, the Coulomb counter continues to accumulate errors that can only be eliminated by full charge or discharge.

Dynamic voltage algorithm coulometer estimates the state of battery charge only by voltage information. Because it is not estimated by the battery's current information, it does not accumulate errors. To improve the accuracy of the state of charge, the dynamic voltage algorithm needs to use a real device, according to which the actual battery voltage curve at full charge and full discharge conditions to adjust the parameters of an optimized algorithm.

Figure 12. Performance of the dynamic voltage algorithm coulometer and gain optimization


The following is the performance of the dynamic voltage algorithm at different discharge rates. As can be seen from the figure, its state of charge is accurate. Regardless of the discharge conditions of C/2, C/4, C/7, and C/10, the overall state error of this method is less than 3%.

FIG. 13. Performance of the dynamic voltage algorithm under different discharge rates
The following figure shows the performance of the charging state under the condition of short charge and short discharge of the battery. The error of the state of charge is still small, and the maximum error is only 3%.

FIG. 14. Performance of the dynamic voltage algorithm in the case of short charge and short discharge of the battery

Compared with the Coulomb coulometer, which usually results in an inaccurate charging state due to measurement errors and self-discharge of batteries, the dynamic voltage algorithm does not accumulate errors over time and current, which is a big advantage. Because there is no charge/discharge current information, the dynamic voltage algorithm in the short-term accuracy is poor, and the response time is slow. In addition, it is unable to estimate full charge capacity. It does, however, perform well with long-term accuracy, since the battery voltage ultimately directly reflects its state of charge.


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