Lead Acid Battery

Modular Gel Range VRLA Battery

EverExceed modular gel range sealed, maintenance free, valve regulated lead acid batteries are designed for float service or deep cycle applications. EverExceed advanced gelled electrolyte technology ensures reliable performance, safety, outstanding battery life and value.


  • brand:

    EverExceed
  • Model:

    MGR-G series
  • Rated voltage(V):

    2V
  • Rated capacity(Ah):

    100Ah-3000Ah
  • OEM/ODM Service:

    Yes, customized
  • Certificates:

    UL1989; IEC61427;IEC60896; CE
  • Usage:

    Cycling/ Float service;Photovoltaic/ Solar/ Wind energy;Telecommunications;Cathodic Protection;Emergency Lighting;Boats/ Marine/ navigation Aids;Switchgear;Cellular Radio;Control Systems;Engine Starting;UPS System
  • Features
  • TECHNICAL DATA
  • SUCCESSFUL CASES
  • Download
  • Factory
  • Video
  • FAQ



Technical features:











Unique charging performance

Excellent anti corrosion ability

High safety
Proprietary Fixed Orifice Plate Pasting technology applying active materials on both sides of the grid for consistent cell-to-cell performance, higher capacity and uniform grid protection
Thick positive plate design and optimized high tin lead calcium plate alloy that ensure plate have excellent anti-corrosion ability. Micro porous fiber separator with the special design increase the high porosity and anti-corrosion and decrease the internal resistance

More than 250 quality control checks.
Each cell has a low pressure safety release venting 
system.Flame Retardant material V-0 optiona










High capacity range
Long service life
 Unique performance against high temperature
100Ah to 3000Ah @C10 capacity making them suitable for variety of applications 

Optimized Pb-Ca-Sn alloy ensures long life of 20+ years and corrosion resistance

Operate consistently even at high temperatures from -40°C  to +70°C 










High reliability

Perfect for deep cycle applications

Assured quality
Advanced gelled electrolyte technology ensure reliable performance, outstanding battery life & performance

Modular Gel Range VRLA batteries are designed for float service or deep cycle (1000+ * 80%) applications


These industry leading rechargeable batteries are approved with UL1989, CE certificates & IEC60896 & IEC61427 test reports


Construction:


• Plates: calcium / tin lead alloy, optimized for high corrosion resistance.
• Separator: European leading microporous separator
• Standard Housing:Reinforced ABS (UL 94HB) container and cover
• Optional Housing: Flame-retardant reinforced ABS container and cover compliant with U.L.94 V-0 with an Oxygen limiting Index of greater than 28%.
• Terminals: Silver plated Copper female insert for easy and safe assembly and maintenance free connection with excellent conductivity. 
• Valves: Release gas in case of excess pressure and protects the cell against atmosphere.



Applications:


•   Cycling/ Float service;•   Photovoltaic/ Solar/ Wind energy;•   Telecommunications;•   Cathodic Protection;

•   Emergency Lighting;•   Boats/ Marine/ navigation Aids;•   Switchgear;•   Cellular Radio;•   Control Systems;•   Engine Starting;•   UPS System 




Battery Model Nom. Voltage (V) Capacity C10 1.80VPC Capacity C20 1.75VPC Capacity C100 1.80VPC Short Circuit Amps
Internal Re- sistance
No. of Term. Max. Charge Current (A) Termi- nal Type Battery Weight (kg/lb) Outline Dimensions (mm)
Length Width Height Total Height
MGR 2-100G 2 100 113 123 890 1.2 2 20 ST1 6.0 / 13.2 173 73 210 220
MGR 2-150G 2 150 170 185 1280 1.0 2 30 ST2 8.0 / 17.6 171 102 206 237
MGR 2-200G 2 200 227 246 1320 0.83 2 40 ST2 12.5 / 27.5 167 105 330 365
MGR 2-250G 2 250 283 308 1660 0.78 2 50 ST2 15.0 / 33.0 167 105 330 365
MGR 2-300G 2 300 340 369 1990 0.72 2 60 ST2 18.0 / 39.6 171 150 330 365
MGR 2-400G 2 400 455 500 2660 0.6 2 80 ST2 23.0 / 50.6 210 171 330 365
MGR 2-500G 2 500 567 615 3320 0.55 2 100 ST2 29.0 / 63.8 240 171 330 365
MGR 2-600G 2 600 681 738 3980 0.46 2 120 ST2 32.0 / 70.4 240 171 330 365
MGR 2-800G 2 800 908 984 5300 0.40 4 160 ST2 46.0 / 101 350 175 330 365
MGR 2-1000G 2 1000 1136 1230 6550 0.35 4 200 ST2 58.0 / 128 474 175 330 365
MGR 2-1250G 2 1250 1420 1542 8200 0.28 4 240 ST2 62.5 / 138 474 175 330 365
MGR 2-1500G 2 1500 1698 1850 9920 0.25 6 300 ST2 90.0 / 198 400 350 344 380
MGR 2-2000G 2 2000 2269 2460 13400 0.20 8 400 ST2 116 / 255 490 350 344 380
MGR 2-2500G 2 2500 2833 3080 16540 0.18 16 500 ST2 157 / 345 710 352 344 380
MGR 2-3000G 2 3000 3395 3690 19980 0.15 16 600 ST2 174 / 338 710 352 344 380







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  • EverExceed Modular Gel Range V3.0 2023.06.08.pdf

1.What kind of gel battery?

GEL type battery, also called Gel Sealed Lead Battery, belongs to one kind of VRLA battery (two kinds in total), adopts colloidal electrolyte, also known as GEL technology.

 

2. What are the technical characteristics of Gel Battery?

The electrolyte of colloidal sealed lead battery (also known as GEL type battery) is made of silica sol and sulfuric acid, and the concentration of sulfuric acid solution is lower than that of AGM type battery, usually 1.26~1.28g/cm3. The amount of electrolyte is 20% more than that of AGM type battery, which is comparable to that of liquid-enriched battery. This electrolyte exists in a colloidal state, filled in the diaphragm and between the positive and negative electrodes, the sulfuric acid electrolyte is surrounded by gel and will not flow out of the battery. Tubular battery positive plates can also be used. At the same time, in order to increase the battery capacity without reducing the battery life, the pole plate can be made thinner. The space inside the battery tank can also be enlarged.

 

The advantages are as follows: GEL-type gel battery is no free liquid after electrolyte gel, the chance of acid leakage is much smaller than the previous type of battery; the amount of filling than dilute sulfuric acid 10-15% more than the loss of water and less, so the gel battery will not be due to the loss of water caused by the failure of the gel battery; the gel into the increase in the strength of the spacer, the protection of the pole plate to make up for the defects of the spacer shrinkage of the acid, the gel fills the gap between the spacer and the pole plate, reducing the internal resistance, charging, charging, and the battery can be used to improve the capacity of the battery without reducing the battery life. Reduce the internal resistance of the battery, charging acceptance can be improved. Therefore, the over-discharge of colloidal batteries, the ability of Shaanxi recovery and low-temperature charging and discharging performance are superior to AGM batteries; the consistency of colloidal batteries is much better than similar AGM batteries.

  

3. What are the main differences between colloidal batteries and AGM batteries?

AGM batteries and gel batteries are two kinds of sealed lead-acid batteries manufactured by non-processing technology. They differ greatly in design ideas, electrolyte fixing methods, assembly requirements, battery structure and performance. For AGM batteries, AGM diaphragm is used to fix the electrolyte.

Due to the low acid content, high density sulfuric acid is required.AGM batteries have shorter service life and lower manufacturing cost. It is suitable for low-end and mid-range customers, especially for UPS applications with short service life.

For gel batteries, the electrolyte is abundant, the sulfuric acid electrolyte is large, the sulfuric acid density is relatively thin, the electrolyte is fixed by gel, and the electrolyte is not stratified.

The battery has good deep discharge performance, long life, resistance to overcharge, overdischarge, high and low temperature and other unfavorable environmental impact, good stability and reliability, small self-discharge, long shelf life, not easy to cause thermal runaway, more suitable for medium and high-grade users.


4. Advantages of colloidal battery?

1) Fumed silica formulated high quality colloid, electrolyte distribution is uniform, there is no acid layering phenomenon.

2) The electrolyte is in the state of gel fixation, no flow, no leakage, and even reaction of each part of the pole plate.

3) Adopting tight assembly technology, it has excellent high rate discharge performance.

4) Excess electrolyte, large heat capacity, strong heat dissipation ability, and wide working temperature range.

5) Adopting high purity raw materials, the self-discharge of the battery is very small.

6) Adopting gas recombination technology, the battery has very high sealing reaction efficiency, no acid mist precipitation, safe and environmental protection, no pollution.

7) Adopting special design and high reliable sealing technology to ensure the sealing of the battery, safe and reliable to use.

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